Forge Motorsport Intercooler for Hyundai i20N — Intercooler for Hyundai i20 N 2021- (1.6). Technical specifications and compatibility are based on Forge Motorsport product data.
Product Details
Highlights:
- Peak gains of25bhp
- Gains of43nmof torque
- 113% volume increase
- Hand fabricated in the UK
- No cutting of the vehicle is required to fit the intercooler
- Kit includes all necessary fittings andinstructionsincluded
- Lifetime warranty
This part replaces OEM part number 282702L000
TheHyundai i20Nis an impressive hot hatch with plenty of potential for being fun and fast. However, when looking at the OEM intercooler Forge Motorsport's development team were able to see that this will be a weak point for those owners looking to push more power or enjoy spirited driving and track days.
Forge Motorsport's development team started with what Forge Motorsport learnt from the successfulFMINT15for the Hyundai MK3 i30N, as the 1.6 litre engine in the i20N shares the same design concept as the 2.0 litre in the i30N. Forge Motorsporthand fabricated end tanksas a starting point to create a mock-up intercooler, allowing Forge Motorsport to understand design parameters. This was then 3D scanned, allowing Forge Motorsport's development team to fine tune and produce thebiggest core with the smoothest flowing end tank designfor the available space.
SolidWorks CAD and Computational Fluid Dynamics (CFD) was utilised to develop Forge Motorsport's high flow cast end tanks. This helped Forge Motorsport to incorporate a turbo side internal divider to ensure the full volume of the stepped core is utilised formaximum cooling. With the design completed, Forge Motorsport 3D printed the end tanks using Forge Motorsport's Formlabs Form 3L printer, to then test fit to the vehicle to sign off the new design. To complete the development, Forge Motorsport had one-off sand-cast end tanks manufactured allowing Forge Motorsport to test the design before manufacture was started on the Forge Motorsport performance intercooler.
Forge Motorsport's industry leading bar and plate core is an increase of113% in volumetric capacity and an increase of frontal surface area of over 57%than the OEM intercooler/Heat exchanger. FMINT28 is the largest currently available on the market. The inlet and outlet sizes have both been increased in diameter, the hot side from50mm to 60mmgiving a volumetric increase of over44%from the OEM intercooler, and the cold side from50mm to 63mmgiving a volumetric increase of over59%from the OEM intercooler.
Testing was completed usingPerformance Remapin Gloucester with their VTEC 4-wheel drive dynamometer. This was to ensure all Forge Motorsport's data has been achieved with results as accurately as possible by an independent tuner.
Vehicle Fitment
- Hyundai – i20 – N 2021- (1.6)
